For over 40 years Deeter Electronics have been providing PCB Assembly for our customers. We offer services in prototyping new designs and improving existing layouts for better performance and manufacturability.
But what exactly is PCB Assembly and how can we assist you? The below will give you an insight into the process involved and benefits it can provide.
Understanding PCB Assembly
Printed Circuit Board (PCB) assembly is a crucial process in the production of electronic devices. This process involves the arrangement and soldering of electronic components onto a PCB, which serves as the backbone for most electronic devices. The PCB assembly process is essential for ensuring that the electronic components function correctly and are securely attached to the board.
Key Steps in PCB Assembly
- Solder Paste Application: The process begins with applying solder paste to the board using a stencil. The paste is placed only on the areas where components will be mounted.
- Component Placement: After applying the solder paste, components are placed on the board using automated machines known as pick-and-place machines. These machines ensure precision and speed in placing components.
- Soldering: There are two main soldering techniques used in PCB assembly:
- Reflow Soldering: Used primarily for Surface Mount Technology (SMT) components. The board is passed through a reflow oven, where heat melts the solder paste and secures the components.
- Wave Soldering: Used for Through-Hole Technology (THT) components, the board passes over a wave of molten solder, which attaches the components to the board.
- Inspection and Quality Control: Once soldering is complete, the assembled board undergoes inspection to ensure that all components are correctly placed and connected. Optical Inspection (OI) and X-ray inspection are common methods used.
- Testing: The final stage involves testing the assembled PCBs to verify their functionality. This ensures that any defects are identified and rectified before the product reaches the market.
How we can help you with PCB Assembly
If you require PCB design and assembly, then here are some ways in which it will benefit you:
- Cost Reduction
- With long standing relationships with suppliers, we achieve cost-effective savings for components and raw materials without compromising quality.
- Innovation
- We offer services in manufacturing, prototyping new designs and improving existing layouts for better performance. Along with this we have the latest technology in place and ensure we stay informed about any advancements in PCB technology and assembly methods.
- Experience
- With decades of experience and knowledge, we can ensure your PCB requirements are met which in turn will lead to better product quality, reduced costs, and increased customer satisfaction.
If you would like to speak to us about PCB Design and Manufacture or any other products then please call us on +44 1494 566046 or email [email protected]